Addressing the "Four Major Pain Points" of the Evaporation Industry: How does Kaohsiung Jie use MVR technology to solve the problem of high concentration and multiple materials?

Are you facing these dilemmas in the production of fine chemicals and new materials? High final concentration of materials leads to a surge in boiling point, resulting in high energy consumption of traditional multi-effect evaporators; multiple small batches of materials need to be processed, but there are concerns about equipment not being "suitable" for the conditions; even more troublesome are the frequent leakage, scaling, and blockage problems of plate or tube equipment, which lead to a precipitous drop in efficiency.
If you are looking for a low-cost, highly stable evaporation solution, Jiangsu Gaojie Energy-Saving Equipment Group may be the partner you need.
1. Is MVR suitable for multiple materials and small batches?
Absolutely feasible. For multi-material processing conditions, we utilize a modular design and PLC intelligent control system to achieve a single system compatible with multiple material handling applications. Whether it's saline wastewater such as sodium sulfate or sodium chloride, our system can ensure stable operation even at low production volumes through precise parameter adjustments, avoiding redundant investment in multiple sets of equipment.
2. Can the existing multi-effect system be upgraded at low cost?
Absolutely. Faced with our clients' urgent need to reduce operating costs, we have introduced our mature MVR heat recovery technology into retrofit projects. By using a compressor to pressurize and heat secondary steam for recycling as a heat source, the operating energy consumption is only 1/3 or even less of that of traditional multi-effect evaporators, helping companies quickly recover retrofit costs and achieve green production.
3. How can we break through the industry's persistent problems?
Addressing common pain points in plate and tube-type equipment such as leakage, scaling, and efficiency degradation, we possess targeted "killer solutions":
Say Goodbye to Leaks and Corrosion: To address the issues of gasket aging and plate corrosion in plate heat exchangers, we prioritize corrosion-resistant materials such as EPDM and PTFE, combined with advanced sealing technology, to ensure the equipment's sealing performance and long service life under harsh conditions such as chloride ions and acidic solutions.
Completely Eliminate Scaling and Dry Walls: Addressing the pain points of uneven liquid distribution and coking on the tube walls in shell-and-tube evaporators, we employ a multi-layer distribution plate and forced circulation process. A high-flow-rate circulation pump ensures high-speed flushing of the material within the tubes (flow velocity reaching 1.9~2m/s), thoroughly resolving the problems of dry walls and scaling blockage, ensuring a stable evaporation capacity of 10 tons without any reduction.
Eliminate secondary steam entrainment: The exclusively designed high-efficiency demister and dual gas-liquid separator effectively intercept droplets, solving the problem of substandard product purity caused by severe entrainment.
Jiangsu Gaojie Energy-Saving Equipment Group has been deeply involved in the field of evaporation and crystallization for many years. It not only provides MVR system EPC engineering, but also is committed to providing customers with one-stop technical services from pain point analysis to customized design.
If you are troubled by high energy consumption or equipment failure, please contact KaoJie to obtain a customized process flow diagram analysis and energy-saving renovation plan.